Strain gauge sensors are small sensors that measure relative changes in length. They often consist of a protective top layer over a wire applied in a zigzag pattern to a thin plastic backing. If the strain gauge sensor (and thus also the wire) is compressed, its resistance decreases; if it is stretched, its resistance increases. Elongation can be calculated from the change in resistance. You can use this characteristic by applying strain gauges to components whose elongation you want to determine.
However, the financial benefits of Condition Monitoring Systems are often difficult to assess, especially because the initial investment in a modern condition monitoring system does not initially reduce costs, but rather increases them. Therefore, in the next sections, we will look at the financial impact over the entire utilisation period with a break-even analysis based on practical experience in an automotive production hall.
EPLAN Electric P8, one of the main products of EPLAN GmbH & Co. KG, is considered one of the industry standards for electrical design and provides support in plant project planning from end-to-end planning to manufacturing, commissioning, servicing and maintenance. The smart plastics from igus® starts exactly at this point for its new switch cabinet modules i.Sense & i.Cee and simplifies daily work with the provision of the associated EPLAN product data.
Condition monitoring systems are designed to eliminate unplanned downtime of machines and industrial plants by means of permanent condition monitoring. With the aid of 3D visualisations, these i.Sense systems can be integrated early in the design process.
Today we want to look at the operational application of smart plastics’ intelligent push/pull force monitoring. More specifically, ask the question, What to do if i.Sense EC.P has triggered once? What measures are then to be carried out to quickly reactivate the system again?