Condition monitoring – igus Blog

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Condition monitoring

Rethinking wire breakage safety: Identify cable problems early and prevent wire breakage with i.Sense CF.D

Richard Habering | 30. November 2022

Maintaining heavily used and hard-to-reach bus cables faster than ever is what i.Sense CF.D, the igus monitoring module, can do – and nothing else in the world can. The module automatically recognises the positions of stressed areas in a cable and shows them very precisely in metres. The new optical status display now enables users to intervene quickly in a targeted manner, avoiding time-consuming and costly troubleshooting.

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More about the sensors in smart plastics condition monitoring systems: Part 1 – the strain gauge sensors in the EC.P system

Richard Habering | 27. April 2022

Strain gauge sensors are small sensors that measure relative changes in length. They often consist of a protective top layer over a wire applied in a zigzag pattern to a thin plastic backing. If the strain gauge sensor (and thus also the wire) is compressed, its resistance decreases; if it is stretched, its resistance increases. Elongation can be calculated from the change in resistance. You can use this characteristic by applying strain gauges to components whose elongation you want to determine.

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This is how quickly you can save money with smart condition monitoring systems

Richard Habering | 8. March 2022

However, the financial benefits of Condition Monitoring Systems are often difficult to assess, especially because the initial investment in a modern condition monitoring system does not initially reduce costs, but rather increases them. Therefore, in the next sections, we will look at the financial impact over the entire utilisation period with a break-even analysis based on practical experience in an automotive production hall.

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EPLAN and igus® – smart plastics: with “efficient engineering” towards intelligent maintenance

Richard Habering | 16. February 2022

EPLAN Electric P8, one of the main products of EPLAN GmbH & Co. KG, is considered one of the industry standards for electrical design and provides support in plant project planning from end-to-end planning to manufacturing, commissioning, servicing and maintenance. The smart plastics from igus® starts exactly at this point for its new switch cabinet modules i.Sense & i.Cee and simplifies daily work with the provision of the associated EPLAN product data.

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Visualise condition monitoring system easily with the help of 3D data and schedule it at an early stage

Richard Habering | 7. February 2022

Condition monitoring systems are designed to eliminate unplanned downtime of machines and industrial plants by means of permanent condition monitoring. With the aid of 3D visualisations, these i.Sense systems can be integrated early in the design process.

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